Model PCTLR-2000 Double Pump Cementer Trailer w/Recirculating Mixer

DESCRIPTION:

The Model PCTLR-2000 system is a complete mixing and pumping unit that is trailer mounted. This unit is state-of-the-art in mixing and automatic control. This system is designed for the most demanding oil and gas well cementing requirements. The quality of design, component selection, and quality manufacture makes it a benchmark in the industry. The high energy mixing system can mix the most difficult slurries and the automatic density control will provided superior density control. The 20 bbl averaging
makes the operator's job easier, provides a cushion for fluctuations in bulk delivery, and provides excellent density and additive concentration averaging. The trailer model of this system design provides good axle weights and height is lower than truck mounted units. In addition there is plenty of room for extra iron without going over weight limits.

A. PRIMARY MIXING and PUMP SKID

• (2) 3406TA CAT Diesel Engine, 490 HP each*1
• (2) HT750 ALLISON transmission
• (1) SERVApump TPA600 X 4.0" Dia Plunger Triplex Pump (left pump)
• (1) SERVApump TPA600 X 3.5" Dia Plunger Triplex Pump (right pump)
• (1) 7 bbl mixing tank
• (1) 20 bbl averaging tank (optional)
• (1) 20 bbl displacement tank, (i.e. 2 - 10 bbl tanks)
• (2) SERVApump 5x6 centrifugal pumps (cement mixing recirculation and transfer to triplex pumps)
• (1) SERVApump 3x4 centrifugal pump (mix water and displacement fluid)
• (1) Automatic Mixer Control (SERVAacm) for density
• (1) Fuel supply, 60 gal day tank capacity*2
• (1) Air reservoir, 40 gal
• Radiator cooling of engines and hydraulics

B. AUXILLARY HYDRAULIC POWER PACK

• (1) 3126T CAT Diesel Engine, 260 HP
• (3) Closed loop hydrostatic transmissions
• (1) Fuel capacity, 200 gal (used by all three engines)
• Radiator cooling of engines and hydraulics
  

Notes:
1. 490 HP with mechanical fuel injection system; higher horsepower can be obtained with electronic fuel injection.

TRAILER DIMENSIONS and WEIGHT

Cementer Weight:
Gross Weight w/o Iron, dry = 58,000 lb. (less tractor)
Gross Weight w/Iron, dry = 60,000 lb. (less tractor)
Tractor weight estimate: = 15,000 lb.
Gross Weight with tractor and iron (estimate) = 75,000 lb.
Length, overall: 34 ft. (10363 mm) (without averaging tank)
Length, overall: 38 ft. (11582 mm) with averaging tank
Width 100.in. (2540 mm)
Height 152.5 in. (3.87 m) (to top of valves on displacement tank)

Trailer Description:
Single drop: 34 or 38 ft. (depending on averaging tank inclusion)
Axles: 2x25,000 lb.
Tires: 8.5x24.5
Brakes: 16.5 x 7 air w/ ABS
Jack: 2 speed w/ 150,000 lb static capacity
Frame: 20" deep high strength steel
King pin height: 56"